John Deere 9935 Cotton Picker Service Repair Manual

Complete Service Repair Manual for John Deere 9935 Cotton Picker.

Publication number: TM1613

This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your John Deere 9935 Cotton Picker. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

CONTENTS:
SECTION 10 – GENERAL
Group 05 – Safety
Group 09 – General Spesifications
Group 15 – Fuels and Lubricants
Group 20 – Welding Repair
SECTION 20 – ENGINE REPAIR
Group 05 – Remove and Install Engine
Group 10 – Cooling System Repair
SECTION 30 – FUEL AND AIR REPAIR
Group 05 – Diesel Fuel System
Group 10 – Control Linkage
SECTION 40 – ELECTRICAL REPAIR
Group 05 – Charging Circuit
Group 10 – Starting Circuit
Group 15 – Monitor and Gauges
Group 20 – Accessory Circuit
Group 25 – Connector Repair
SECTION 50 – POWER TRAIN REPAIR
Group 05 – Hydrostatic Drive Components – Remova and Install
Group 06 – Hydrostatic Drive Components – Repair
Group 10 – Transmission
Group 15 – Final Drive
Group 20 – Control Linkage
SECTION 60 – STEERING AND BRAKES REPAIR
Group 05 – Remove and Install Steering Components
Group 06 – Steering Column Repair
Group 07 – Steering Metering Pump Repair
Group 08 – Steering Cylinder Repair
Group 10 – Brake Repair
SECTION 70 – HYDRAULIC SYSTEM REPAIR
Group 05 – Hydraulic Pump
Group 10 – Solenoid Control Valve Repair
Group 15A – Basket Lift Cylinder Repair
Group 15B – Picking Unit Lift Cylinder Repair
Group 15C – Vane Dump Control Cylinder Repair
Group 15D – Steering Cylinder
Group 20 – Compactor Hydraulic Motor Repair
Group 25 – Height Control Valve Repair
SECTION 80 – GUIDE AXLE AND WHEEL HUB REPAIR
Group 05 – Axle and Wheel Hub Repair
SECTION 90 – OPERATOR’S STATION REPAIR
Group 05 – Air Conditioning System Repair
Group 10 – Heating System
Group 15 – Seat Repair
Group 20 – Cab Repair
SECTION 100 – PICKING UNIT REPAIR – IN-LINE UNITS
Group 05 – Remove and Install
Group 10 – Grid Bar and Pressure Plate
Group 15 – Spindle and Picker Bar
Group 20 – Drums, Drive Shafts, and Gear
Group 25 – Idler Gear
Group 30 – Doffer Columns
Group 35 – Moistener Column
Group 40 – Gear Cases and Countershafts
Group 45 – Cabinet and Cam Track Alignment
SECTION 105 – PICKING UNIT REPAIR – PRO 12 UNITS
Group 04 – Picking Unit – Remova and Install
Group 10 – Grid Bar and Pressure Plate
Group 15 – Spindle and Picker Bar
Group 20 – Drums, Drive Shafts, and Gear
Group 25 – Idler Gear
Group 30 – Doffer Columns
Group 35 – Moistener Column
Group 40 – Gear Cases and Countershaft
Group 45 – Cabinet and Cam Track Alignment
SECTION 110 – LUBRICATION SYSTEM REPAIR
Group 05 – Lubrication System Pump Repair
Group 09 – Solenoid Control Valve Repair
Group 15 – Transfer Pump Repair
SECTION 120 – SOLUTION SYSTEM REPAIR
Group 05 – Water System Components
SECTION 130 – AIR SYSTEM REPAIR
Group 05 – Cotton Fan Repair
SECTION 210 – OPERATIONAL CHECKOUT PROCEDURE
Group 05 – Machine Operational Checkout
Group 09 – Diagnostic/Testing Procedures
Group 15 – Tune-Up and Adjustments
SECTION 220 – ENGINE OPERATION AND TESTS
Group 05 – System Operational Checks
Group 10 – Diagnostic Information
Group 15 – Engine System Operation and Tests
Group 19 – Theory of Operation
SECTION 230 – FUEL/AIR OPERATION AND TESTS
Group 05 – System Operational Checks
Group 10 – Diagnostic Information
Group 15 – System Tests
Group 20 – System Adjustments
Group 25 – Theory of Operation
SECTION 240 – ELECTRICAL OPERATION AND TESTS
Group 05 – System Information
Group 10 – System Diagnosis
Group 15 – Sub-System Diagnostics
Group 15A – Power Circuit
Group 15B – Start Circuit
Group 15C – Charging Circuit
Group 15D – Lighting System Circuit
Group 15E – Horn Circuit
Group 15F – Monitor System Circuit
Group 15G – Gauges Circuit
Group 15H – Tachometer Circuit (P.I.N.-2000)
Group 15I – Tachometer Circuit (P.I.N.2001-)
Group 15J – Windshield Wiper Circuit
Group 15K – Dome and Console Light Circuit
Group 15L – Lighter Circuit
Group 15M – Radio Circuit (P.I.N. 2001-)
Group 15N – Cab Blower and Air Conditioning Circuit
Group 15O – Auxiliary Plug Circuit
Group 15P – Basket Electro-Hydraulic Controls Circuit
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 05 – System Operational Checks
Group 10 – System Diagnostic Checks
Group 15 – System Tests
Group 20 – System Adjustments
Group 25 – Theory of Operation
SECTION 260 – STEERING AND BRAKES OPERATION AND TESTS
Group 05 – System Operational Checks
Group 10 – System Diagnosis
Group 15 – System Tests
Group 20 – System Adjustments
Group 25 – Theory of Operation
SECTION 270 – HYDRAULIC SYSTEM OPERATION AND TESTS
Group 05 – Operational Checks
Group 10 – Hydraulic System Diagnosis
Group 10A – Hydraulic Pump Diagnosis
Group 10B – Solenoid Control Valve Diagnostics
Group 10C – Hydraulic Cylinder Diagnostics
Group 10D – Height Sensing System Diagnostics
Group 15 – Hydraulic System Tests
Group 20 – Hydraulic System Adjustments
Group 25A – Theory of Operation
Group 25B – Hydraulic Pump Operation
Group 25C – Solenoid Control Valve Operation
Group 25D – Hydraulic Cylinder Operation
Group 25E – Hydraulic Motor Operation
Group 25F – Height Control Operation
SECTION 290 – OPERATOR’S STATION OPERATION AND TESTS
Group 05 – Operator’s Station Operational Checks
Group 10 – Operator’s Station Diagnostics
Group 15A – Air Conditioning System Tests
Group 20 – Operator’s Station Tests
Group 25 – Operator’s Station Theory of Operation
SECTION 300 – IN-LINE PICKING UNIT OPERATION AND TESTS
Group 05 – Picking Unit Diagnostics
Group 10 – Picking Unit Adjustments
Group 15 – Picking Unit Theory of Operation
SECTION 305 – PRO-12 PICKING UNITS OPERATION AND TESTS
Group 04 – Diagnosis
Group 10 – PRO-12 Picking Units Adjustmnets
Group 15 – Picking Unit Theory of Operation
SECTION 310 – PICKING UNIT LUBRICATION SYSTEM OPERATION AND TESTS
Group 05 – Lubrication System Operational Checks
Group 09 – Lubrication System Diagnostics
Group 15 – Lubrication System Tests
Group 25 – Lubrication System Theory of Operation
SECTION 320 – SOLUTION SYSTEM OPERATION AND TEST
Group 05 – Solution System Operational Checks
Group 10 – Solution System Diagnostics
Group 15 – Solution System Adjustments
Group 25 – Solution System Theory of Operation
SECTION 330 – AIR SYSTEM OPERATION AND TEST
Group 05 – Air System Operational Checks
Group 10 – Air System Diagnostics
Group 15 – Air System Adjustments
Group 20 – Air System Theory of Operation
SECTION 399 – DEALER FABRICATED SPECIAL TOOLS
Group 05 – Fabricated Tools
INDEX

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File Format: PDF
Requirement: Adobe Reader
Total Pages: 1492
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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