Complete Service Repair Manual for John Deere 5730, 5830 Self Propelled Forage Harvesters.
Publication number: TM1352
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your John Deere 5730, 5830 Self Propelled Forage Harvesters. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
John Deere 5730 Self Propelled Forage Harvester
John Deere 5830 Self Propelled Forage Harvester
CONTENTS:
SECTION 10 – GENERAL
Group 05 – Safety
Group 10 – Specifications, Torque, and Special Tools
Group 15 – Tune-Up
Group 20 – Engine Removal
SECTION 20 – ENGINE REPAIR (6466A)
SECTION 25 – ENGINE REPAIR (6619A)
Group 00 – Specifications and Special Tools
Group 05 – Cylinder Head, Valves and Camshaft
Group 10 – Cylinder Block, Liners Pistons, and Rod
Group 15 – Crankshaft, Main Bearings, and Flywheel
Group 20 – Lubrication System
Group 25 – Cooling System
SECTION 30 – FUEL AND AIR REPAIR
Group 05 -Air Intake System
Group 10 – Diesel Fuel System
SECTION 40 – ELECTRICAL REPAIR
Group 05 – Battery Repair
Group 10 – Charging Circuit Repair
Group 15 – Starting Circuit Repair
Group 20 – Electrical Component Repair
Group 25 – Harness Repair
Group 30 – Metal Detector Repair
Group 35 – Rotary Screen Motor Repair
Group 40 – SPOUT-TRAK Repair
SECTION 50 – POWER TRAIN
Group 05 – Hydrostatic Fitting Torques
Group 10 – Flushing Hydrostatic System
Group 15 – Hydrostatic Drive Repair
Group 20 – Transmission Repair
Group 25 – Differential Repair
Group 30 – Final Drive Repair
Group 35 – Cam Lobe Motor Repair
Group 40 – Power Rear Wheel Control Valve
SECTION 60 – STEERING AND BRAKES REPAIR
Group 05 – Steering Unit Repair
Group 10 – Steering Cylinder and Tie Rod Repair
Group 15 – Brake Repair
Group 20 – Master Cylinder Repair
Group 25 – Slave Cylinder Repair
SECTION 70 – HYDRAULIC REPAIR
Group 05 – Torque Hydraulic Fittings
Group 10 – Flushing the Hydraulic System
Group 15 – Hydraulic Reservoir
Group 20 – Knife Sharpener Motor Repair
Group 25 – Knife Sharpener Selector Valve Repair
Group 30 – Gear Case Cooling Pump Repair
Group 35 – Main Hydraulic Pump Repair
Group 40 – Priority and Relief Valves
Group 45 – Hydraulic Outlet
Group 50 – Harvesting Unit Lift Cylinder
Group 55 – Belt Tightener Cylinder
Group 60 – Spout Control Motor Repair
Group 65 – Electrohydraulic Valves
SECTION 80 – MACHINE FUNCTIONS
Group 05 – Diagnosing Malfunctions
Group 10 – Feed Roll Repair
Group 15 – Stationary Knife Adjuster Repair
Group 20 – Remove Roll Arm Repair
Group 25 – Cutterhead Knife Bracket
Group 30 – Cutterhead Repair
Group 35 – Knife Sharpener Repair
Group 40 – Feed Roll Gear Case Repair
Group 45 – Auger Repair
Group 50 – Fan and Spout Repair
Group 55 – Main Clutch Repair
Group 60 – Main Gear Case Repair
SECTION 90 – OPERATOR’S STSTION REPAIR
Group 05 – Pressurizer System
Group 10 – Air Conditioning System
Group 15 – Cab Removal
Group 20 – Heating System
Group 25 – Personal Posture Seat
Group 30 – Miscellaneous Component
SECTION 100 – KERNEL PROCESSOR REPAIR
Group 05 – Kernel Processor
SECTION 220 – ENGINE OPERATION AND TESTS (6466A)
Group 05 – System Operation
Group 10 – System Operation and Tests
SECTION 225 – ENGINE OPERATION AND TESTS (6619A)
Group 05 – System Operation
Group 10 – System Tests and Diagnosis
SECTION 230 – FUEL / AIR OPERATION AND TESTS
Group 05 – Air Intake System
Group 10 – Diesel Fuel System
SECTION 240 – ELECTRICAL OPERATION AND TESTS
Group 05 – Battery Testing
Group 10 – Charging Circuit Diagnosis
Group 15 – Starting Circuit Diagnosis
Group 20 – Electrical Testing
Group 25 – General Wiring Diagram
Group 30 – Iron Gard Metal Detector Diagnosis
Group 35 – Rotary Air Screen Diagnosis
Group 40 – Spout-Trak Diagnosis
Group 45 – Electric Clutch Diagnosis
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 05 – Diagnosing Power Train Malfunctions
Group 10 – Power Train Operation and Tests
Group 15 – Power Rear Wheel Drive Operation and Tests
SECTION 260 – STEERING / BRAKES OPERATION
Group 05 – Steering
Group 10 – Brakes
SECTION 270 – HYDRAULIC OPERATION AND TESTS
Group 05 – Diagnosing Malfunctions
Group 10 – Hydraulic System Operation
Group 15 – Electrohydraulic Valve Operation
Group 20 – Hydraulic Diagrams
Group 25 – Hydraulic System Tests
SECTION 290 – OPERATOR’S STATION OPERATION AND TESTS
Group 05 – Diagnosing Malfunctions
Group 10 – Pressurizer System
Group 15 – Air Condtioning System Operation
Group 20 – Air Conditioning System Tests and Diagnosis
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 1474
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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