Complete Service Repair Manual for John Deere 5720, 5820 Self-Propelled Forage Harvesters.
Publication number: TM1244
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your John Deere 5720, 5820 Self-Propelled Forage Harvesters. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
John Deere 5720 Self-Propelled Forage Harvester
John Deere 5820 Self-Propelled Forage Harvester
CONTENTS:
SECTION 10 – GENERAL
Group 00 – Specifications, Torques and Special Tools
Group 05 – Predelivery, Delivery and After-Sale Service
Group 10 – Tune-Up
Group 15 – Lubrication
Group 20 – Diagnosing and Testing Procedures
Group 25 – Engine Removal
SECTION 20 – ENGINE REPAIR (6466A)
Group 00 – Specifications and Special Tools
Group 05 – Cylinder Head, Valves and Camshaft
Group 10 – Cylinder Block, Liners, Pistons and Rods
Group 15 – Crankshaft, Main Bearings and Flywheel
Group 20 – Lubrication System
Group 25 – Cooling System
SECTION 25 – ENGINE REPAIR (6619A)
Group 00 – Specifications and Special Tools
Group 05 – Cylinder Head, Valves and Camshaft
Group 10 – Cylinder Block, Liners, Pistons and Rods
Group 15 – Crankshaft, Main Bearings and Flywheel
Group 20 – Lubrication System
Group 25 – Cooling System
SECTION 30 – FUEL AND AIR REPAIR
Group 00 – Specifications and Special Tools
Group 05 – Air Intake System
Group 10 – Diesel Fuel System
SECTION 40 – ELECTRICAL SYSTEM
Group 00 – Specifications, Torques and Special Tools
Group 05 – Charging System (-594000)
Group 10 – Charging System (594001-)
Group 15 – John Deere Starter
Group 20 – Delco-Remy Starting Motor
Group 25 – Lights, Instruments and Accessory Repair
SECTION 50 – POWER TRAIN
Group 00 – Specifications, Torques and Special Tools
Group 05 – Hydraulic Oil Lines and Hoses
Group 10 – Hydrostatic Drive
Group 15 – Transmission
Group 20 – Differential
Group 25 – Final Drive
Group 30 – Power Rear Wheel Drive
5720 (-604141)
5820 (-594000)
Group 34 – Cam Lobe Motor
5720 (604142-)
5820 (594001-)
Group 35 – Cam Lobe Motor Repair
Group 40 – Power Rear Wheel Control Valve
SECTION 60 – STEERING AND BRAKES
Group 00 – Specifications, Torques and Special Tools
Group 05 – Shaft Seal
Group 10 – Steering Hand Pump
Group 15 – Steering Control Valve
Group 20 – Steering Cylinder
Group 25 – Steering System
Group 30 – Brakes
Group 35 – Master Cylinder
Group 40 – Slave Cylinder
SECTION 70 – HYDRAULIC REPAIR
Group 00 – Specifications, Torques and Special Tools
Group 05 – Hydraulic Outlet
Group 10 – Resrvoir
Group 15 – Main Hydraulic Pump (-680000)
Group 20 – Main Hydraulic Pump (680001-)
Group 25 – Gear Case Cooler Pump
Group 30 – Main System Control Valve
Group 31 – Relief Valves
Group 35 – Height Control Valve
Group 40 – Lift Cylinder
Group 45 – Belt Tightener Cylinder
Group 50 – Knife Sharpener Motor
Group 55 – Spout Control Motor
Group 60 – Electrohydraulic Modules
Group 65 – Rotary Screen Motor (594001-)
SECTION 80 – MACHINE FUNCTIONS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Diagnosing Malfunctions
Group 10 – Feed Rolls
Group 15 – Stationary Knife
Group 20 – Feed Roll Arm
Group 25 – Knife Bracket
Group 30 – Cutterhead
Group 35 – Knife Sharpener
Group 40 – Feed Roll Gear Case
Group 45 – Augers
Group 50 – Fan and Spout
Group 55 – Clutch
Group 60 – Main Gear Case
SECTION 90 – OPERATOR’S STATION REPAIR
Group 00 – Specifications, Torques and Special Tools
Group 05 – Pressurizer System
Group 10 – Air Conditioning System
Group 15 – Cab Removal
Group 20 – Heating System
Group 25 – Lights, Instruments and Accessories
Group 30 – Personal Posture Seat
Group 35 – Moscellaneous Components
SECTION 100 – HARVESTING UNITS
Group 00 – Specifications and Torques
Group 25 – Kernel Processor
SECTION 220 – ENGINE OPERATION AND TESTS (6466A)
Group 00 – Specifications and Special Tools
Group 05 – System Operation
Group 10 – System Tests and Diagnosis
SECTION 225 – ENGINE OPERATION AND TESTS (6619A)]
Group 00 – Specifications and Special Tools
Group 05 – System Operation
Group 10 – System Tests and Diagnosis
SECTION 230 – FUEL / AIR OPERATION AND TESTS
Group 00 – Specifications and Special Tools
Group 05 – Air Intake System
Group 10 – Diesel Fuel System
SECTION 240 – ELECTRICAL OPERATION AND TESTS
Group 00 – Specifications and Special Tools
Group 05 – General Information and Diagrams (-594000)
Group 15 – Charging Circuit Diagrams (594001-)
Group 20 – Test John Deere Starter
Group 25 – Test Delco-Remy Starter
Group 30 – Test Metal Detector (-650000)
Group 35 – IRON-GARD Metal Detector
Group 40 – Test Electric Clutch
SECTION 250 – POWER TRAIN OPERATION AND TESTS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Diagnosing Power Train Malfunctions
Group 10 – Power Train Operation and Tests
Group 15 – Power Rear Wheel Drive Operation and Tests 5720 (-604141)
Group 20 – Power Rear Wheel Drive
5720 (604142-)
5820 (594001-)
SECTION 260 – STEERING / BRAKES OPERATION
Group 05 – Steering
Group 10 – Brakes
SECTION 270 – HYDRAULIC TESTING
Group 00 – Specifications, Torques and Special Tools
Group 05 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Test Hydraulic System
Group 20 – Rotary Air Screen
SECTION 290 – OPERATOR STATION OPERATION AND TESTS
Group 00 – Specifications, Torques and Special Tools
Group 05 – Pressurizer System
Group 10 – Air Conditioning System Operation
Group 15 – Air Conditioning System Tests and Diagnosis
Group 20 – Heating System Operation and Tests
Group 25 – Lights, Instruments and Accessories
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 1774
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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