Complete Service Repair Manual for John Deere 5200, 5400 Self-Propelled Forage Harvester.
Publication number: TM-1066
This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your John Deere 5200, 5400 Self-Propelled Forage Harvester. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.
Covered models:
John Deere 5200 Self-Propelled Forage Harvester
John Deere 5400 Self-Propelled Forage Harvester
CONTENTS:
SECTION 10 – GENERAL
Group 05 – Specifications
Group 10 – Predelivery, Delivery, and After-Sales Services
Group 15 – Tune-Up
Group 20 – Lubrication
Group 25 – Diagnosing and Testing Procedures
Group 30 – Separation
Group 35 – Torque Values and Special Tools
SECTION 20 – ENGINE
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Cylinder Head, Valves, and Camshaft
Group 20 – Cylinder Block, Liners, Pistons, and Rods
Group 25 – Crankshaft, Main Bearings, and Flywheel
Group 30 – Lubrication System
Group 35 – Cooling System
Group 40 – Specifications, Torques, and Special Tools
SECTION 30 – FUEL SYSTEM
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Fuel Injection System
Group 20 – Air Intake System
Group 25 – Specifications, Torques, and Special Tools
SECTION 40 – ELECTRICAL SYSTEM
Group 5 – Information and Diagrams
Group 10 – Motorola Charging Circuit
Group 15 – Delcotron Charging Circuit
Group 20 – Delco-Remy Starting Circuit
Group 25 – John Deere Starting Circuit
Group 30 – Lighting and Miscellaneous Components
Group 35 – Specifications and Special Tools
SECTION 50 – POWER TRAIN
Group 5 – Diagnosing Power Train Malfunctions
Group 10 – Hydrostatic Drive
Group 15 – Transmission
Group 20 – Differential
Group 25 – Final Drive
Group 30 – Power Rear Wheel Drive
Group 35 – Specifications, Torques and Special Tools
SECTION 60 – STEERING AND BRAKES
Group 5 – Diagnosing Malfunctions
Group 10 – Steering
Group 15 – Brakes
Group 20 – Specifications, Torques and Special Tools
SECTION 70 – HYDRAULIC SYSTEM
Group 5 – General Information and Tests
Group 10 – Diagnosing Malfunctions
Group 15 – Reservoir
Group 20 – Hydraulic Pump
Group 25 – Hydraulic Valves
Group 30 – Hydrauic Cylinders
Group 35 – Reverse Knife Grinder Motor
Group 40 – Breakaway Coupler
Group 45 – Spout Control Motor
Group 50 – Specifications and Torques
SECTION 80 – MACHINE FUNCTIONS
Group 5 – General Information
Group 10 – Diagnosing Malfunctions
Group 15 – Clutch
Group 20 – Main Gear Case
Group 25 – Fan and Spout
Group 30 – Cutterhead, Knife Grinder, and Feed Rolls
Group 35 – Augers
Group 40 – Specifications, Torques and Special Tools
SECTION 90 – OPERATOR’S CAB
Group 5 – Pressurizer System
Group 10 – Air Conditioning System
Group 15 – Heater System
Group 20 – Specifications, Torques and Special Tools
SECTION 100 – HARVESTING UNITS
Group 5 – 7-Foot Hay Pickup Unit
Group 10 – Row Crop Units
Group 15 – Corn Head Attaching Parts
Group 20 – Mower Bar
Group 25 – Specifications and Torque Values
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File Format: PDF
Requirement: Adobe Reader
Total Pages: 588
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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