Clark EC 90, EC 120 Forklift Trucks Service Repair Manual

Complete Service Repair Manual for Clark EC 90, EC 120 Forklift Trucks.

This manual contains high quality images, specs and Schematics, actual real photo illustrations, circuit diagrams and instructions to help you to operate, diagnostic, maintenance, troubleshoot, and repair your Clark EC 90, EC 120 Forklift Trucks. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

Covered models:
Clark EC 90 Forklift Truck
Clark EC 120 Forklift Truck

CONTENTS:
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedule
2. Planned Maintenance
3. PM Inspection Form
12 BATTERY
I.Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Electrical Diagrams
2. General Electrical Service Tips
3. Switches and Sensors
4. Instrument Panel
16 ELECTRIC MOTORS
1. Specifications and Description
2. Inspection and Troubleshooting
3. Drive Motor Overhaul
4. Lift Pump Motors Overhaul
5. Steer Pump Motor Overhaul
19 MOTOR CONTROLS
1. Specifications and Description
2. Maintenance and Checks
3. Control Panel Removal and Replacement
4. Contactors Overhaul
5. EV-200LX Handset Operation Supplement
6. EV-288 LX Status Codes Supplement
20 DRIVE AXLE
I.Specifications and Description
2. Troubleshooting
3. Removal and Installation
4. Overhaul General Practices
5. Drive Axle Ends Overhaul
6. Differential Adaptor Overhaul
7. Differential Overhaul
22 WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels 81 Tires
23 BRAKE SYSTEM
I.Specifications and Description
2. Service Brake Troubleshooting
3. Pedal and Linkage Adjustment
4. Brake System Bleeding
5. Master Cylinder Service
6. Service Brake Overhaul
7. Seat Brake Service
25126 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Relief Pressure Check and Adjustment
4. Column Removal and Replacement
5. Steering Gear Overhaul
6. Steer Pump Overhaul
7. Steer Axle Service
6. Steer Cylinder Overhaul
29/30MAIN HYDRAULIC SYSTEM
32 TILT CYLINDERS
1. Specifications and Description
2. Checks and Adjustments
3. Mounting and Overhaul
4. Tilt Lock Valve
34 UPRIGHTS
1. Upright Removal and Replacement
2. Lift Chain Inspection and Service Guidelines
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Removal and Installation
2. Overhead Guard Removal and Installation
3. Seat and Sheet Metal R&R
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure
I.Specifications and Description
2. Fluids and Filters
3. Troubleshooting
4. Pressure Checks and Adjustments
5. Main Pumps Overhaul
6. Main Control Valve Removal and Overhaul

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File Format: PDF
Requirement: Adobe Reader
Total Pages: 324
Language: English
Compatibility: All Windows Version / Mac and Linux OS, Android

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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